The
steel sector is a highest investment sector in the world. The development of a
country is considered by calculating the per capita steel consumption of that
country. At present, the average per capita steel consumption in Bangladesh is
45 kg. In view of the growing economy, especially the infrastructural
development of the government, it is expected that the demand will increase to
more than 70 kg in the next two years. The iron industry has been growing in
the country since 1990. In the nineties, entrepreneurs came forward to invest
in the sector one by one. Then the raw material of the rod became easily
available for the old iron of breaking ship. Although the initial three decades
have been in the traditional way, the country's steel sector is growing by
relying on private sector investment, diversifying products and transforming
into production.
Top
entrepreneurs of the country say that the production capacity is being
increased in advance keeping in mind the future demand of steels inside
Bangladesh. One by one new and high-powered specialized rods are being added to
the list of products. For this, of course, industries have to face new
challenges. Due to the COVID-19 epidemic, the factories have been closed for a
long time and huge losses have been incurred. Entrepreneurs are worried about
paying their employees and even keeping the business running. Even though the
factories have been reopened, they have recently suffered the most due to the
scarcity of melting scrap in the world market. However, after the disaster, the
country's heavy industrial sector has now started to turn around.
According
to the Steel Manufacturers Association and Entrepreneurs, even 10 years ago,
the combined production of MS rods in the country was 2.5 million tons per
year. At present, the average annual production and marketing is about 6
million tons according to the demand. However, the combined production capacity
of steel (rod) has now been increased to 9 million tonnes due to factory
expansion measures of several companies including GPH. The pace at which the
capacity of the factory is being expanded will increase to 10 million MT in the
next two years. And then the production of MS rod will release an average of 7
million tons per year. The total investment of entrepreneurs in this sector is
about BDT 50 thousand crore. At present about three lac people are directly and
indirectly involved. The main reason for the growth of the steel industry in
the last few years is the implementation of mega projects in the public sector,
development of economic zones, power plants, construction of houses in the
villages. In this context, the entrepreneurs focus on increasing production by
expanding modern technology and factories.
BSRM:
Speaking
of the country's steel sector, the name BSRM comes first. The East Bengal Steel
Re-rolling Mills, established in the Nasirabad industrial area of Chittagong
in 1952, was renamed Bangladesh Steel Rolling Mills or BSRM after independence.
The first generation of the company was started by Akbar Ali Afrikawala. Later the
current chairman of the group, Mr. Ali hossain son of founder Akbar Ali
Afrikawala has been leading the company for almost 40 years. Changes in the
quality of steel, including the manufacture of high-strength rods, have come
about through his hands. There is no big or important project in the country
where BSRM rods are not being used. The eight factories of BSRM Group now have
an annual rod production capacity of 1.6 million tonnes and billet production
capacity of 1.8 million tonnes. However, BSRM is moving ahead with the aim of
increasing the combined production capacity to 4 million tonnes in both the
cases. The company, which started about 68 years ago, is expanding its business
using only its skills and experience in the steel sector. In 1983, BSRM started
making quality products by bringing automatic machines from United Kingdom. The
following year brought a variety of products to the sector with high-strength
‘cold-twist steel rods’. Then in 1987 BSRM took the first step to produce high
quality 60 grade rods of international standard. Later, the Extreme 500W was
launched in 2008. These 500W rods have more power than 60 grades. Marketing of
the 80-grade BSRM Maxima began in 2015 for the construction of high-rise
installations, nuclear power plants, tunnels and major bridges. BSRM is also
preparing special rods of salinity corrosion for earthquake prone areas and
coastal areas. BSRM is now setting up factories in Kenya and expanding business
in Hong Kong.
AKS:
Another
major giant in the steel sector is the Chittagong-based Abul Khair Group.
Although flat steel was introduced in 1993 through corrugated steel production,
rod production started in 2009. The company is marketing the rod under the AKS
brand name. In the steel market, the production of steel in the first electric
arc furnace in the country started with their hands. Abul Khair Group's steel
plant has a rod production capacity of 1.4 million tons per year. Considering
the market share, Abul Khair Group has established itself as a strong
competitor of BSRM with long experience. The first TMT (Thermo Mechanically
Treated) bar or rod in the country they bring to market. The company has also
established a strong position in making billets. Abul Khair's group is
self-sufficient in making about 1.2 million tons of billets.
KSRM:
Chittagong-based
KSRM (Kabir Steel Re-Rolling Mill), the third largest steel market in the
country, has been producing steel rods since 1984. Mohammad Shahjahan is the
main entrepreneur of KSRM. The company initially had a production capacity of
150,000 tonnes with a semi-re-rolling mill. Europe's Pomini technology has
later increased the production capacity of its own factory rods to eight million
tons. The company is also working to increase the production of raw material
billets between rods from six lakh to eight lakh tonnes. KSRM Factory is a
'Composite Steel Factory'. Such factories are producing rods of international
standard by maintaining quality at every step from primary raw material (scrap)
to rod production. At present, KSRM produces 55 lac cyclic load tolerant rods
at 369 mega fingles. The company is also in the forefront of importing old
ships to ensure the supply of raw materials for steel.
GPH
Ispat:
GPH
Steel has brought modern technology electric arc furnace through big investment
in steel sector. The use of this technology produces the highest paid rods in a
short time. Although the level of pollution depends on the type of industry,
the quality of the infrastructure, the technology used and the management
skills, the amount of damage is very small in the quantum arc furnace
technology of GPH steel. GPH Ispat Limited's new factory is also ahead in
efficient use of water. The world's most advanced technology has been used to
treat wastewater here. In this system there is no chance of any waste or
contaminated water going out. Rather it is conducive to the natural environment
by purifying and reusing all waste water. Production is now underway at a new
factory at Kumira in Sitakunda, Chittagong, at a cost of about Tk 2,500 crore.
The company started steel production in 2008 at an auto factory in Sitakunda.
However, the construction of the new factory started in February 2017 as its
position in the local market continued to be strong. If fully operational, the
company's annual rod production capacity, including new and old factories, will
stand at about 1 million tons. Besides, the old GPH factory has an annual
billet production capacity of 1 lac 68 thousand tons but the expanded new
factory will produce 8 lac 40 thousand tons of billets. The new factory will
have 500 W TMT bar and rods of different grades as well as various materials
for construction of pre-fabricated buildings including sections, angles,
channels, H beams, I beams. GPH products have been exported to several Indian
states, including Sri Lanka and China. Last year, GPH Steel also had the credit
of exporting billets from Bangladesh to the Chinese market for the first time.
Anwar
Ispat:
Anwar
Group is expanding the factory step by step by calculating the domestic demand
of the steel sector. Khaled Iron and Steel Mills Limited was renamed as Anwar
Ispat Limited in 2000. The company currently has a production capacity of
300,000 tons per year. Besides, billet production capacity is more than 1 lac
90 thousand tons. The company is working with the goal of increasing the
existing capacity.
Manohar
Hossain, current president of the Bangladesh Steel Manufacturers Association
(BSMA) and managing director of Anwar Group, said, ‘Steel is a high-cost
industrial sector. Where sales are more visible but profits are lower. The
country is producing world class steel suitable for use in any important
installation. Large projects require a lot of steel products. This growth of
steel products will continue for the next 10 years. There is now more production
capacity than demand. The combined production capacity of local entrepreneurs
has now exceeded 5.5 million tonnes per annum. Entrepreneurs are working to
increase the efficiency of using energy, chemicals and water in setting up or
expanding factories. Entrepreneurs have to calculate additional compensation
from waiting for the ship at normal time. This is having an impact on the
economy by increasing costs. The country's steel sector will return to the
desired growth after overcoming the slowdown in the steel market due to the
corona.
Rahim
Steel:
A
subsidiary of Rahim Group in the steel sector, started its journey in 1968. By
setting up a re-rolling mill, 40 grade rods were made in its factory from the
beginning. However, being able to ensure quality to the customer increased the
demand and at the same time the second factory was built in 1976. At present
Rahim Steel is producing various types of steel products including 500 TMT bar,
hot rolled plate, billet, shaft round bar. They are also demanding to market
earthquake resistant rods in the country first.
Mostafa
Hakim Group:
Mostafa
Hakim Group has built expertise in the production and marketing of steel
products for four decades. The group's two affiliates Golden Steel Limited and
HM Steel and Industry have also recently expanded their business in the steel
market. Golden Steel Limited's steel production capacity was 2.5 lac tons per
annum. However, from this year, the production capacity has been increased to
seven lac tons per annum through HM Steel, another subsidiary of Mostafa Hakim
Group. The company is providing quality rods for the construction of economic
zones including ongoing mega projects.
Bayazid
Steel:
Bayazid
Steel traveled to Nasirabad in Chittagong in 1986 holding the hand of
entrepreneur Abu Bakar Chowdhury. Belgium's Temco technology was used in the
factory in 2010 to produce rods. At present the production capacity is about
one lac tons per year. The company has a rod making factory as well as a billet
factory.
BSI:
The
Bandar Steel Industries (BSI) factory at Madanpur in Narayanganj was
established in 2002. Together with the automated re-rolling they make billet
and BSI brand rods. Their products are fatigue tested from the United States.
Seema Steel started in 1991 with the shipwreck. Boundary automatic re-rolling
mills have been producing steel rods since 2003. The company's factory at
Sitakunda has an annual production capacity of 60,000 tons.
Among
the leading companies in steel production are RSRM Steel, Magnum Steel
Industries, SSRM. Apart from this, there are many small and traditional
factories in the steel sector. Expert said that the steel is the biggest sector
among construction materials. The market size of Steel sector of Bangladesh will
be around 50 thousand crore BDT. Numerous big projects are being implemented in
the public sector. It will increase continuously for the next 10 years i.e.
till 2030. There is no substitute for using the latest technology to ensure the
highest quality in steel products. That's why companies have come forward to
use the latest technology, even if the investment is high. Iron ore, coal,
limestone and small quantities of old iron are used as raw materials in basic
factories. Bangladesh will at some stage move towards the basic steel industry,
that is the expectation.
Thanks,
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